Lean Strategie, Lean Reference Map, Lean Architektur, Lean Umsetzung::THE REFERENCE IN LEAN EXCELLENCE AND STRATEGIC LEAN MANAGEMENT::

LEAN PRODUCTION SYSTEM (LEAN EXCELLENCE)
EXCELLENCE in LEAN PRODUCTION AND LEAN MANAGEMENT

  Final Update (We do apologize for the inconvenience that some information is still in German): May 29th 2007

Site Map (overview) ...

Products

Services

Training

Lean 

Excellence 

Contact 

News 

References

How you reach us:

e-mail:  Contact >> or per Telephone.:    (+49)-(0)-721-160-89-672  Start your success !!     

Training Lean Production System, Lean Program, Schlankes Produktionssystem Lean Management

All TPS trainings >>

Umsetzung von Lean über alle Ebenen ( Lean Excellence )

Lean Reference Map >>

Lean success is an organizational issue , not only lean tools !

LEAN ¬ CONSULTANCY ¬ TRAINING ¬ PROJECTS

Lean organization, key processes, lean control, lean management process, value stream design process, team implementation process, lean training

We have the spec, the project plan, the experience and the success ("Decoded TPS-DNA").

Lean Advisor Certificate
Training in Germany >> 

Lean Production System, Lean Program, Schlankes Produktionssystem Lean Management

Lean Production training
for managers

Success stories: 

Success for our  customers >>

Our Vision: 

Multiply success  !

Do you need more "Slogans" or the specified "TPS-DNA" ?

¬ Lean Excellence ®: Strategic Management Consulting >>:

Overall Management System (Lean, 6 Sigma, EFQM, EVA), Lean Evaluations, Lean Corporation

Lean BPR, Turn-Arounds, Change Management, Lean Benchmark, Lean Best Practice Sharing, Lean Administration

¬ Lean Institute ®: Training, Qualification, Courses, Workshops, Games >>

Lean Principles, Lean Philosophy, Lean Methods, Lean Workshops, Lean Training Programs, Employee development

Lean Toolkit, Lean Repository, Lean Games, Lean Audits, Lean Initial Audit, Lean BPR, Lean Research

¬ Lean Manufacturing : Projects, Operational Excellence, Productivity >>

Toyota Production System, TPS, Lean Manufacturing System, Implementation for international sites
Lean Production System, Lean Audits, 5S Audits, Program Roll-Out, Project management, Lean System Review

Our Lean Know-How: 

Lean Interactive (CD-ROM) >>

Our Mission: 

 

We are the technology leaders for your successful lean transformation !

 

 

::PRODUCTS::

2. LEAN STRATEGY

(Lean Excellence)

Lean Management , Lean Production System, Best in Class, Lean Transformation

Lean Transformation Best in Class (>>)

3. LEAN  CHANGE

(Change Management)

Lean Management Bootcamp (>>)

4. LEAN  SYSTEM 

(Production System)

Umsetzung von Lean über alle Ebenen ( Lean Excellence )

Lean Reference 
Map (>>)

5. LEAN ROLL-OUT

(Project Management)

Lean Project 
Coordinator (>>)

6. LEAN REVIEW 

(Lean Control System)

Lean Excellence 
Model (>>)

7. LEAN EXPERTISE

(Know-How Training)

Lean Production System, Lean Program, Schlankes Produktionssystem Lean Management

Lean Training and 
Lean Expertise (>>)

1. LEAN ASSESSMENT

Lean Initial Audit ; lean Level audit; lean level review; lean level assessment

Lean Initial Audit >>

STRATEGY COLOR CODE

Top Manager / Director

Change Manager

General, Plant Manager

Project Manager

Top Manager / Director

Training All Levels

::LEAN MANAGEMENT::

The strategic approach for your enterprise with hands-on implementation of the best tools (All Lean Methods / Tools)

Lean Strategic Management

Lean Leadership and Lean Change Management

Lean Campaign

Lean Project management (headquarter initiative)

Lean Production System

Lean Administration

Measure Lean  ( Success and Speed)

Lean Strategy for the plant / site

Training and Qualification

Lean Excellence

Implement Your Strategy by

Owner

Module

Lean Management System / Lean Production System

Lean Strategic Management : Integrated Lean Management System

Director 
Operations
(Europe, ROW)

Lean Management , Lean Production System, Best in Class, Lean Transformation

The source for any lean programme is the TPS !

::LEAN PRINCIPLES::

Define Value: Value is defined by the customer

Identify the Value Stream: Free the value creation process

Reduce Waste: Organized elimination of any kind of waste

Create Flow: Material and Information flows

Let the customer pull: Customer decides about the Timing 

Strive to Perfection: Sustainable installation of the optimization process

"There are lots of Lean Initiatives, but only a very few are really and sustainably successful! "  "The root-cause is not missing lean tools , but ... " 

The central and key strategic factors for success >>

::LEAN EXCELLENCE::

What is LEAN EXCELLENCE ?
The dramatic, organized, sustainable and realized transformation of industrial corporations from a strategic perspective ( Director Supply Chain , Director Operations ). 

For Executive Strategists only :     http://www.lean-excellence.de/ 

::STRATEGIC MANAGEMENT::

Lean Management , Lean Production System, Best in Class, Lean Transformation

"There is no way back - and there is no alternative "
Lean Transformation towards Best in Class >> 

Lean Leadershipand Lean Change Management
Lean Change 
and ReEngineering

We support you to define your strategic Change Management 
within your Lean Programme

::EXCELLENCE::

Lean Orientation: "Enable radical improvements"

Lean System: "Organize sustainable improvement"

Lean Results: "Celebrate realized improvements"

"Lean Excellence:  The alternative for  -30 % Headcount elimination!" 

Lean Excellence (more) >>

::UNIQUE VALUE::

Your competent, shopfloor - experienced and international partner for 
Lean Production / Lean Management ...

::UNIQUE VALUE PROPOSITION::

The design, planning and optimization of economically successful Lean Production Systems as Your Industry Partner, specifically for a corporate program roll-out 
(several international sites)
( Corporate Lean Strategy ).

We support the leading industry in the rapid , successful, economic and sustainable implementation of Lean Principles by :

::STRATEGICALLY::

Lean Transformation strategies, Lean Awareness (>>)

Lean Strategic Management , Strategic Lean Management (>>)

Lean Program , Lean Deployment , Lean Change Management

Lean Strategy Development and Deployment

Lean Excellence System Reviews (more >>) , Lean Level Assessment Excel

Strategic Lean Controlling (>>)

Lean Best Practice Management

Lean Management Coaching

Lean Interims Management , Lean Interim Management

::OPERATIV::

Lean Production Systems (>>)

Lean Consulting , Lean Coaching , Lean Consultancy Germany , Spain , Italy ,...

Lean Training , Lean Inhouse Trainings , Lean Management Training

Lean Methods ( Value Stream , QCO / SMED, OEE, Kanban, Supply Chain, 5S, Line balancing, Hoshin, A3, Policy deployment and appr. 20 more) (>>)

Lean Campaign
HR

 

Campaign- and Communication elements reach and motivate 
the whole organization

::LEAN TRAINING ( IN-HOUSE )::

Overview of Lean Trainings (More >>)

From Lean Industry experts for Industry experts (Lean Qualification >>)

::CERTIFICATE::

Certify, level and score your several international plants. Develop them along your exact strategic lean standard (with key factors for lean success):

"Do you measure the success and speed of your  Lean Transformation ?!
No ?: You will fall back to the old behavior, guaranteed !" 
Lean Excellence Certificate >> 

::NAVIGATOR AND NEW SYSTEMIC LEADERSHIP::

New roles and responsibilities in a Lean Environment

Esmeralda Lean Excellence Navigator
(Systemic Lean Management (Roles and Responsibilities) >>) 

Lean Project management as headquarter initiative
Lean
Project
Manager

The Roll-Out of your Lean Management Program by the means of a 
professional Project management (Multiple international plant Lean Expertise)

::STARTER for LEAN::

"How lean is our plant / site ??  How to become lean ?"
Lean Initial Audit (LIA, "Waste-Walk") Examination of the site against lean standard >> 

Offer for a Lean Initial Audit (mail>>)

::LEAN EXCELLENCE MODEL::

Do you have a DESIGN for your lean transformation strategy ?!


The Design for Your Lean Success (>>)

Lean Production System
Lean
Champion and 
Lean Advisor

Umsetzung von Lean über alle Ebenen ( Lean Excellence )

Installation of a System ("Toyota Production System") 

Many postulate a Toyota Production System: Have you ever seen a clear specification or have you rather seen mysterious but beautiful powerpoint slides ??

::LEAN TRAINING , PRODUCTS AND BUILDING BLOCKS::

LEAN PRODUCTION,  LEAN PRODUCTION SYSTEM: what is this ?


(Here click for Elements of our Lean Excellence Production System (>>)

::METHODOLOGY and APPROACH::

  • Rapid, radical, successful, sustainable IMPROVEMENT for your Enterprise

"Lean Management  without a Lean Production System 

is like a hand full silver bullets without a rifle !" 

::KEY PROCESSES::

The Overall Management System - A Lean Production System requires 4 Key processes !

Leadership and Management >> Lean Management (RED)

Focused Improvement (Levers)  >> Lean Design (YELLOW)

Team-based implementation  >> Lean Implementation (GREEN)

Trainings  >> Lean Training (GREY)

Measure Lean ( Speed and Success)
Lean Group
Coordinator
(Headquarter, Central)

You will get what you measure! If you do not measure, that is exactly what you will get!

Define your strategic standard from the headquarter perspective

Inhibit the backsliding to the old behavior !!!

Lean Excellence System Review (LESR) 

"Quicker and more sustainably to success!" 

Strategic Benchmarking and Best Practice Management System (More >> )
for your Lean Transformation

::LEAN MODEL::
Do you have a strategic standard first and a monitoring and diagnostic instrument for Lean Change Management to match against this strategic standard second ?!

"More that 90 % of all Lean Transformations fail. 
This is not due to missing value stream maps ..."

The Lean Excellence Model (>>)

::LEAN CONTROL SYSTEM::
Speed-up and Assure your Lean Transformation Success !!


LESR V2.15 Product Release
(Product Data Sheet)

 

::ACHTUNG::
Multiplizieren Sie Lean Erfolge für Ihre verteilten, internationalen Standorte !!


LESR V2.15 Produkt-Release
(Produktdatenblatt)

::REVIEW::

Lean Score, Lean Level, 5S-Audits for the corporation (multiple sites) 

Identify and multiply Lean Best Practices

Lean Benchmarking

The underlying reference for the system review is the system specification (strategic standard)

Lean Certification (Lean Excellence Certificate)

"Lean without control system is like a plane without cockpit instruments !!" 
Lean Scoring (more) >>

Develop your Lean-Strategy for your site/plant
General Manager

Plant Manager

 

Define the local plant's strategy together with the General or Plant Manager (participatory) 

::LEAN MANAGEMENT::

Our understanding (Overview) >>

::SUCCESS I ::

"In a comprising study  36% of the enterpises define "falling back to the old behavior" as significantly critical for the success of their lean programme !"

Assure lean success >>  more Info via e-mail ...

::SUCCESS II::

"In a comprising study  25% of the enterpises  define "lack of lean implementation expertise" as significantly critical for the success of their lean programme !"

Assure lean success >>  more Info via e-mail ...

Lean Administration , Lean Administration System
Indirect
Areas

 

Transfer of lean know-how to indirect areas (offices)

Identify and eliminate waste in administration process 

Lean business processes , lean office 

What means lean for the office ?

Value Streams and Reference processes for engineering processes (gateways)

Lean Logistics, Lean Maintenance

Controlling and Metrics for a Lean Environment (Lean KPIs)

Eliminate waste in value stream processes (Logistic, Planning, Purchase, HR, Development, etc.)

::LEAN LOGISTICS::

Schlanke Logistik Kostensenkung Logistik Optimierung Logistik Logistiksystem Logistik-Management Logistik Training Logistik Optimierung Logistik Kennzahlen

Lean for indirect departments (Logistic, Quality assurance, Planning, etc.) >>

Lean Management Training , Lean Training, Lean Champion Lean Advisor Qualification
Training and Qualification

Lean Production System, Lean Program, Schlankes Produktionssystem Lean Management
Lean Services and Trainings >>

Training and Qualification for all levels in the organization

LEAN ADVISOR TRAINING : 

LEAN MANAGEMENT BOOTCAMP : 



Lean Strategic Management Training 
in Cologne and Bremen (Germany) >> 

:LEAN EXCELLENCE REPOSITORY::

Alle Methods, Tools and Trainings on our incredible unique Lean Excellence CD 
(Lean tool-kit , IT-Structure for a lean repository). 

Do not reinvent the lean wheel and organize an efficient Best Practice Sharing for your Lean Management Initiative by a standardized lean repository!!

Lean Project Management Tools and Templates

Lean Management Modules

Lean Design Modules

Trainings, Checklists, Tools, Single Point Lessons

Lean Implementation Modules (Effective workgroups, Teams, Team dynamics)


( Excerpt Lean Toolkit File structure / Lean Management and Implementation CD )

::TRAINING::

Lean Games  ... 


Lean Simulation, Lean Games for "tangible" learning effects !!

::SEMINAR AND WORKSHOPS::

"The organization of the lean tools and the organized elimination
of any kind of waste is professionally done by the Lean Management !" 


Lean Management Seminar and Training Lean Management : 
Lean Production: The road to Lean Excellence

German Partner of:

 

::OFFER::

Rapid , 

economic 

and successful

Implementation .

 

We are your reliable and result driven partner .

 

We are looking forward in hearing from you !

 

 

::INDUSTRIES::

 

Lean Production System and Lean Manufacturing System for Industries :

  • Automobile / Automotive

  • Automobile-Supplier / Automotive Supplier

  • Electronic / Consumer device

  • Printed circuit board (PCB) electronic manufacturer

  • Pharma / Pharmaceutical and Medical Device

  • Food , Beverage and Convenience

  • Aerospace industry

  • Machine builder / Industrial systems , etc.

  • Manufacturing processes

  • Specifically for headquarter initiatives

::SUCCESSES::

 

Lean Production System and Lean Manufacturing System 
Highlights and Resukls:

  • Successful implementation within 3 months ( Change Management )

  • Professional Experts and Consulting Engineers

  • One partner für the complete Lean Program

  • Reuse of proven Lean Elements ( VSM , CIP , QCO / SMED , Master Schedule , Constraint , OEE , etc.)

  • Assurance of system function 

::EXPERTISE::

 

Our Lean Production System Know-How 
for Your Success :

  • Active Lean Champions; Active Lean Advisors;
    Active Lean Implementation Specialists

  • Kickoff with Lean Assessments / Lean Level System Review

  • Unique methodology (all 3 Levels)

  • Successful references

  • Cooperation partner "moderne industrie" 

  • Toolbox / Standards / Games / Trainings

  • Sustainable success 

Copyright © 2005
Dr. Joerg Tautrim Engineering
http://www.vpk-engineering.de/ 

::ADDRESS:: 

Lean Institute (R)
c/o Dr. Joerg Tautrim Engineering

Postfach 41 09 01
D-76209 KARLSRUHE, 
Erbprinzenstraße 29a
D-76133 KARLSRUHE

Tel.: (+49)-(0)-721-16089-672
Fax: (+49)-(0)-721-16089-564

 

(Have you visited us on the factory of the year >> ??) 

Note: All elements on these pages are copyrighted 2004/2005 Dr. Joerg Tautrim Engineering


::REFERENZEN::

::ENGLISH::

::REF MAP::


Lean Reference Map 
for Director Operations / director supply chains

Umsetzung von Lean über alle Ebenen ( Lean Excellence )


Request this incredible
one-picture 
multiple-point lesson
for a lean 
production system ! 

::LEAN SYSTEM AS ONE-PICTURE REFERENCE MAP::

EXPERIENCED PROFESSIONALS FOR LEAN EXCELLENCE !
(Lean Reference Map)

Lean Production System : Erfolgreiche Umsetzung

 

::LEAN JOBS::

Lean Job Proposals ...

::NETWORKING::

We are looking for international partners (Lean Spain, Lean France ,
Lean Italy, Lean UK, etc. ) ...


LEAN MODULES / LEAN TOOLS (EXCERPT)